The Challenge

In manufacturing, an unplanned stoppage on a single machine can idle an entire line and put production targets at risk. Worn bearings and shafts, cracked housings, eroded pumps, and damaged floors all threaten uptime — and waiting weeks for a replacement casting or a specialist contractor is rarely an option when targets are on the line.

Pumps, gearboxes, motors, engine casings, conveyors, tanks, and factory floors across every manufacturing sector wear, corrode, and get damaged in daily service. Much of this can be repaired in-house, in place, with the right materials and technique.

Belzona cold-cure repair composites, coatings, and floor systems let maintenance teams rebuild and protect equipment on-site, without hot work or specialist facilities. Rumford Industrial Group supplies the products and hands-on technical support to keep production lines running.

Belzona Solutions for Manufacturing
Mechanical & Process Equipment Repair
Shafts, hydraulic rams, bearing housings, valves, pumps, and heat exchangers suffer wear, misalignment, and galvanic corrosion from continuous operation, requiring cold-applied epoxy composites that restore original profiles and eliminate hot work.
Rubber Components & Conveyor Systems
Rubber rollers, flights, cleats, clip joints, and conveyor belts suffer wear, impact, and abrasion damage from continuous operation, requiring high-strength elastomers that repair worn or ripped areas without hot vulcanization.
On and Offline Pipework and Fittings
Pipework suffers erosion, corrosion, and structural weakening from continuous service, requiring cold-applied plate bonding and ISO 24817/ASME PCC-2-compliant composite wrap systems that restore strength to weakened or holed surfaces.
Building & Structural Maintenance
Facility buildings and structures face weather damage, concrete deterioration, environmental exposure, and slip hazards, requiring weatherproof roofing systems, concrete repair and protection, environmental barrier coatings, and slip-resistant surfacing.
Common Asset Areas
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Pumps
Rebuild eroded pump internals and worn housings and apply protective coatings that restore hydraulic profiles and efficiency. Learn More →
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Mechanical Power Transmission
Restore ovalised gearbox housings and worn shaft and bearing seats to a correct running fit with machinable composites. Learn More →
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Engines & Casings
Repair cracks, holes, and worn mating faces in casings and frames without welding or waiting on replacement castings. Learn More →
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Solids Handling Machinery
Rebuild conveyor belts, re-lag drive rollers, and protect transfer points against continuous wear and impact. Learn More →
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Valves, Pipes, & Fittings
Seal leaking process lines, flanges, valves, and fittings in situ with fast-cure materials that bond to wet and oily surfaces. Learn More →
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Tanks & Chemical Containment
Line and repair process tanks and bunds exposed to chemical attack, abrasion, and corrosion. Learn More →
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Gaskets, Seals and Shims
Rebuild flange and mating faces and form gaskets and load-bearing shims in place for leak-free, correctly aligned joints. Learn More →
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Fans, Blowers, & Compressors
Rebuild and protect eroded compressor and fan components to recover efficiency and extend service life. Learn More →
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Heat Exchangers
Repair and coat tube sheets, water boxes, and end covers attacked by erosion, corrosion, and galvanic action. Learn More →
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Floors
Repair and resurface worn factory floors with fast-return systems that withstand traffic, impact, and chemical spillage. Learn More →
Manufacturing Equipment We Repair & Protect
Specific assets we service across manufacturing plants.
Equipment We Service
  • Process pumps
  • Pump housings
  • Pump casings
  • Volutes
  • Back plates
  • Impellers
  • Gearboxes
  • Bearing housings
  • Bearings
  • Shafts
  • Hydraulic rams
  • Keyways and splines
  • Motors
  • Engine casings
  • Machine frames
  • Robotic arms
  • Mechanical arms
  • CNC machines
  • Anchor bolts
  • Equipment foundations
  • Baseplates
  • Machine chocks and shims
  • Conveyor belts
  • Conveyor belt flights
  • Conveyor belt cleats
  • Clip joints
  • Drive rollers
  • Pulleys
  • Transfer points
  • Chutes and hoppers
  • Jaw crushers
  • Compressors
  • Fans and blowers
  • Fan blades
  • Heat exchangers
  • Heat exchanger tube sheets
  • Heat exchanger end covers
  • Wearing seats
  • Process tanks
  • Storage tanks
  • Cyclones
  • Cooling tower basins
  • Pipework
  • Flanges and valves
  • Ductwork
  • Transformers
  • Transformer oil storage tanks
  • Bushing flange bases
  • Cables
  • Factory floors
  • Walkways
  • Roofs and roof protrusions
  • Bunds and containment
Proven Track Record
Pitting on the clarifier doorway gasket face Before
The Problem
Clarifier Door & Pitted Gasket Face

After repairs to a clarifier at a manufacturer, a doorway was cut out and built up for access. The door needed coating and the gasket face needed sealing — and welding was not an option.

  • Door PlateNeeded Coating
  • Gasket FacePitted
  • WeldingNot An Option
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Clarifier door gasket face sealed with Belzona After — Belzona
The Solution
Door Coated & Bonded Cold

Belzona 1391 coated the door and Belzona 1121 bonded the plate back on, sealing the gasket face — no welding or hot work.

  • Door CoatingBelzona 1391
  • Plate BondingBelzona 1121
  • Hot WorkNone Required
No welding · no hot work required
Read the full case history →
Auger Screw Worn by Abrasion Before
The Problem
Auger Screw Worn by Abrasion

Abrasive material had thinned the screw flights down to bare, worn steel, losing throughput and edge profile.

  • WearFlights Thinned
  • SurfaceBare Steel
  • OptionsWeld Overlay Or Replace
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Rebuilt & Coated for Abrasion Resistance After — Belzona
The Solution
Rebuilt & Coated for Abrasion Resistance

Flights rebuilt to profile with Belzona and topcoated with an abrasion-resistant composite — no weld overlay and no replacement screw.

  • ProfileRebuilt To Spec
  • SurfaceCeramic-Filled Wear Coat
  • ApplicationCold Applied — No Hot Work
Rebuilt from abrasion · Protected against future wear
Read the full case history →