The Challenge
Downtime in a pharmaceutical facility is costly on its own, and any repair must also meet the same hygiene and compliance standards as the original equipment. Pharmaceutical manufacturing is unforgiving on equipment — aggressive solvents, corrosive chemicals, and elevated temperatures attack tanks, vessels, heat exchangers, and pipework continuously, while floors and containment areas demand the seamless, chemical-resistant surfaces that ordinary materials cannot provide.
Belzona’s wide range of epoxy-based metal repair composites and high-performance coatings and linings have been designed to provide outstanding levels of repair and protection for the Pharmaceutical industry.
Minimizing the amount of downtime and ensuring the manufacturing process is fully operational is crucial for any Pharmaceutical plant. Belzona offers cost effective solutions, which reduce downtime and labour costs while eliminating the need for equipment replacement.
Belzona Solutions for the Pharmaceutical Industry
Containment Protection & Repairs
Storage tanks, process vessels, and secondary containment areas suffer deterioration, corrosion, and chemical attack from the solvents and aggressive substances used throughout pharmaceutical manufacturing, requiring chemical- and heat-resistant repair composites, emergency leak sealing, cold metal bonding, and high-temperature linings that extend corrosion management timescales.
Erosion/Corrosion Protection
Tube sheets, water boxes, division bars, and end covers suffer erosion and corrosion damage, requiring 100% solids cold-curing epoxy composites for rapid, in-situ repair, with excellent electrical insulating properties that prevent galvanic corrosion between dissimilar metals.
Floor Maintenance
Facility floors require a seamless, easy-to-clean finish to maintain hygienic conditions, requiring fast-curing concrete repair composites, chemical-resistant coatings for containment areas and gratings, slip-reduction flooring for safety, and expansion joint rebuilding materials.
Pipework Repair & Rebuilding
Thin-wall and through-wall pipe and tank wall defects suffer corrosion and weakening, requiring metal repair composites, pipe wraps, and plate bonding, including ISO 24817/ASME PCC-2-compliant composite wrap systems rated up to 150°C (302°F) that eliminate cut-and-weld hot work, along with peelable flange protection.
Common Asset Areas
+Tanks & Chemical Containment
Storage tanks, process vessels, and secondary containment areas suffer deterioration, corrosion, and chemical attack from the solvents used throughout pharmaceutical manufacturing, requiring chemical- and heat-resistant repair composites, emergency leak sealing, and high-temperature linings that extend corrosion management timescales. Learn More →
+Heat Exchangers
Tube sheets, water boxes, division bars, and end covers suffer erosion and corrosion damage, requiring 100% solids cold-curing epoxy composites for rapid, in-situ repair, with excellent electrical insulating properties that prevent galvanic corrosion between dissimilar metals. Learn More →
+Valves, Pipes, & Fittings
Thin-wall and through-wall pipe and tank wall defects suffer corrosion and weakening, including corrosion under insulation, requiring metal repair composites, pipe wraps, plate bonding, and ISO 24817/ASME PCC-2-compliant composite wrap systems rated up to 150°C (302°F) that eliminate cut-and-weld hot work. Learn More →
+Floors
Facility floors require a seamless, easy-to-clean finish to maintain hygienic conditions, requiring fast-curing concrete repair composites, chemical-resistant coatings, slip-reduction flooring, and expansion joint rebuilding materials. Learn More →
+Pumps
Pumps suffer erosion, corrosion, and wear from continuous operation, requiring cold-curing metal repair composites that restore original profiles and protective coatings for long-term corrosion resistance. Learn More →
+Mechanical Power Transmission
Shafts, bearing housings, and keyways suffer wear and damage from continuous operation, requiring in-situ epoxy metal repair systems that restore original tolerances without full equipment disassembly. Learn More →
+Roofs
Facility roofs suffer weather damage and moisture ingress, requiring durable, weathertight roofing membranes for long-term protection. Learn More →
+Walls
Interior walls require long-term hygienic protection appropriate for pharmaceutical manufacturing, requiring coatings that resist physical, chemical, and bacterial attack while remaining easy to clean. Learn More →
+Fans, Blowers, & Compressors
HVAC and air handling systems supporting cleanroom and sterile manufacturing environments suffer wear and corrosion from continuous operation, requiring protective coatings and repair composites that maintain efficiency and air quality standards. Learn More →
+Gaskets, Seals and Shims
Flanged connections and process equipment requiring precise alignment suffer wear and leakage, requiring reliable sealing systems that maintain sterile integrity and prevent contamination. Learn More →
+Solids Handling Machinery
Tablet presses, blenders, and granulation equipment suffer wear from continuous processing of powders and solid materials, requiring durable repair composites that restore equipment without extended downtime. Learn More →
Pharmaceutical Equipment We Repair & Protect
Specific assets we service across pharmaceutical manufacturing facilities.
Equipment We Service
- Storage tanks
- Process vessels
- Secondary containment areas
- Reactors
- Bioreactors
- Mixing vessels
- Heat exchangers
- Tube sheets
- Water boxes
- Division bars
- End covers
- Distillation columns
- Autoclaves and sterilizers
- Tablet presses
- Blenders and mixers
- Granulators
- Fluid bed dryers
- Centrifuges
- Filling and packaging line equipment
- Pumps
- Pipework
- Flanges
- Valves
- Shafts
- Bearing housings
- Keyways
- Gaskets and seals
- Purified water and WFI (Water for Injection) systems
- Clean-in-place (CIP) systems
- HVAC and cleanroom air handling units
- HEPA filter housings
- Compressors
- Cooling towers
- Chillers
- Facility floors
- Facility walls
- Facility roofs
- Expansion joints
- Channels and gratings
Proven Track Record
Case Histories
In-depth case histories coming soon
In the meantime, visit Belzona’s official KHIA library for over 7,000 real case studies from around the world.
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