The Challenge

Downtime on a hot line is enormously costly, and repairs must survive conditions that destroy ordinary materials. Steel production is brutal on equipment — extreme heat, scale, cooling-water chemistry, and heavy mechanical loads attack casting equipment, rolls, cooling systems, and structures continuously, through the thermal cycling and abrasion that ordinary materials cannot withstand.

Continuous casting equipment, mould and roll components, cooling systems and water boxes, fans and pumps, and vast structural steel all suffer high-temperature corrosion, erosion, scaling, and mechanical wear. Cooling-water corrosion and galvanic attack are constant threats around the plant.

Belzona high-temperature and erosion-resistant coatings and metal repair composites rebuild and protect steel-plant equipment in situ. Rumford Industrial Group applies them to extend the life of critical assets and keep production moving.

Belzona Solutions for the Steel Industry
Fluid & Gas Handling Equipment
Erosion/corrosion protection and pipe repair via cold-applied metal plate bonding, cold cure pipe wraps, ISO 24817/ASME PCC2-compliant composites, and fast-curing emergency leak sealing systems, plus solvent-free materials for pumps and heat exchangers.
Solids Handling Equipment
Wear, impact, and abrasion repair using elastomers to restore worn profiles and eliminate vulcanization, plus highly abrasion-resistant materials for erosion-prone components.
Storage Tank & Secondary Containment Repair and Protection
Emergency leak sealing, cold plate bonding (no hot work needed), moisture-venting tank base coatings, and concrete repair/resurfacing plus chemical-resistant epoxy coatings for containment areas.
Shimming of Worn Equipment
100% solids load-bearing shims with no shrinkage for structural supports and machinery plinths, plus a pourable chocking/backing/levelling compound for precise alignment and anchorage of heavy equipment.
Common Asset Areas
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Valves, Pipes, & Fittings
High-pressure water and gas lines in cooling and process circuits suffer erosion and corrosion from continuous operation, requiring cold-applied pipe wraps and fast-curing leak sealing systems that avoid hot work and costly shutdowns. Learn More →
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Solids Handling Machinery
Conveyor belts, chutes, and hoppers moving abrasive raw materials like ore, coke, and scrap wear down from constant impact and abrasion, requiring elastomer repair materials that restore original profiles without vulcanization. Learn More →
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Heat Exchangers
Cooling equipment supporting furnace and rolling mill operations faces erosion and corrosion from continuous high-temperature cycling, requiring solvent-free protective coatings that extend service life between shutdowns. Learn More →
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Pumps
Multi-stage pumps circulating water and process fluids throughout steel production suffer wear and surface degradation over time, requiring protective coatings that restore original tolerances and efficiency. Learn More →
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Tanks & Chemical Containment
Storage tanks and secondary containment holding acids and process chemicals for pickling and finishing lines are prone to leaks, corrosion, and moisture ingress at the base, requiring cold-cure sealing and chemical-resistant coatings that eliminate hot work. Learn More →
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Gaskets, Seals and Shims
Crane rails, rail tracks, and heavy machinery foundations subject to constant vibration and load require precise shimming and chocking compounds with no shrinkage to maintain alignment under continuous operation. Learn More →
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Walls
Concrete walls in secondary containment areas face chemical attack from acids and alkalis used in steel processing, requiring resurfacing and epoxy coatings built for long-term chemical resistance. Learn More →
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Floors
Concrete floors in containment and processing areas endure chemical exposure and heavy traffic, requiring resurfacing systems and coatings that resist acids, alkalis, and elevated operating temperatures. Learn More →
Steel Plant Equipment We Repair & Protect
Specific assets we service across the steel industry.
Equipment We Service
  • Pipework
  • Pipe sections
  • Water lines
  • Gas lines
  • Heat exchangers
  • Condensers
  • Gas scrubbers
  • Multi-stage pumps
  • Conveyor belts
  • Rubber rollers
  • Flights
  • Cleats
  • Clip joints
  • Screw conveyors
  • Chutes
  • Hoppers
  • Storage tanks
  • Tank bases
  • Secondary containment walls
  • Secondary containment floors
  • Crane rails
  • Rail tracks
  • Machinery plinths
  • Structural supports
  • Wear plates
Proven Track Record
Bare Blower Rotor Before
The Problem
Bare Blower Rotor

A steel mill blower rotor ran on bare metal, collecting deposits that choked airflow and threw the rotor out of balance.

  • ProblemSurface Build-Up
  • EffectLost Efficiency
  • RiskImbalance & Vibration
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Coated with Belzona 1341 After — Belzona
The Solution
Coated with Belzona 1341

Grit blasted to clean metal, then coated with Belzona 1341 Supermetalglide — a smooth, hydrophobic surface that sheds build-up and recovers efficiency.

  • CoatingBelzona 1341
  • SurfaceSmooth & Hydrophobic
  • Build-UpReduced
A smooth, hydrophobic Supermetalglide surface resists deposits and helps recover aerodynamic efficiency.
Read the full case history →