The Challenge
In Oil and Gas, every hour of unplanned downtime translates directly to lost production and revenue — and traditional repairs involving welding or replacement are often impractical, slow, and hazardous. Equipment operates in some of the harshest conditions on earth, with extreme pressures, aggressive chemicals, temperature fluctuations, and constant exposure to corrosive media.
Belzona's materials are specifically designed to provide outstanding erosion and corrosion protection and chemical resistance for equipment operating offshore and onshore. By eliminating the need for hot work, Belzona solutions reduce health and safety risks while dramatically cutting downtime and labour costs compared to conventional repair methods.
From process vessels and pipework to splash zones and storage tanks, Belzona provides a complete range of repair, protection, and structural solutions that can be applied in-situ — without shutdown, disassembly, or specialist trades.
Belzona Solutions for Oil & Gas
Internal & External Protection of Process Vessels
Process vessels suffer erosion-corrosion, pressure/temperature fluctuations, and damage from steam-out and explosive decompression, requiring spray- or hand-applied linings and nozzle/flange face protection that fully isolate the substrate from corrosive media.
Pipework Repair & Protection
Thin-wall and through-wall pipe and tank damage from corrosion under insulation, flange corrosion, and general wear threatens costly hot work and shutdowns, requiring metal repair composites, ISO 24817/ASME PCC-2-compliant wrap systems, and heat-activated CUI repair materials.
Cold Bonding
Decks, tanks, pipes, and fittings suffer corrosion and structural damage that traditionally requires welding to repair, requiring in-situ cold bonding and injection bonding technology that restores structural integrity safely during fabrication, turnarounds, or live operation.
Storage Tank & Secondary Containment Protection
Storage tanks and containment structures suffer leaks, tank base moisture ingress, and concrete spalling from chemical exposure, requiring fast-curing epoxy leak sealing, moisture-permeable base coatings, and chemical-resistant concrete repair materials.
Specialized Applications
Splash Zone & Offshore Marine Protection
Risers and other offshore structures suffer rubber sheath damage and pitting corrosion at the waterline and splash zone, requiring flexible sealing solutions and surface-tolerant protective coatings applied in situ.
Carbon Capture
Steel amine stripper columns removing CO2 from process streams suffer corrosion-driven wall thickness loss that can force shutdowns, requiring high-temperature cold bonding repair solutions and coatings suited to the specific amine in use.
Decommissioning
Aging or end-of-life offshore installations require structural integrity support during the period between production cessation and removal, requiring repair, bonding, sealing, and coatings suited to underwater application and low-temperature environments.
Common Asset Areas
+Valves, Pipes, & Fittings
Pipework suffers thin-wall and through-wall corrosion, pitting, and flange corrosion from continuous exposure to process fluids, requiring metal repair composites, ISO 24817/ASME PCC-2-compliant wrap systems, and peelable flange protection that eliminate hot work. Learn More →
+Gaskets, Seals and Shims
Nozzle and flange connections on process vessels and pipework are vulnerable to corrosion at the joint, requiring isolating flange face protection materials that fully seal the substrate from the corrosive environment. Learn More →
+Pumps
Refinery and process pumps suffer erosion and corrosion from continuous exposure to crude and process fluids, requiring epoxy repair materials and coatings that restore original profiles and improve operating efficiency. Learn More →
+Tanks & Chemical Containment
Process vessels, storage tanks, and secondary containment suffer erosion-corrosion, pressure and temperature extremes, leaks, and chemical attack, requiring spray- or hand-applied linings, fast-curing leak sealing, and chemical-resistant coatings. Learn More →
+Walls
Concrete walls of secondary containment areas deteriorate from chemical exposure and general wear, requiring resurfacing materials and coatings for long-term protection. Learn More →
+Floors
Concrete floors of secondary containment areas suffer the same chemical attack and structural wear, requiring the same range of concrete repair composites and coatings. Learn More →
+Ships & Offshore Structures
Decks, framework, risers, and offshore installations suffer corrosion, structural damage, and splash zone erosion, along with end-of-life decommissioning challenges, requiring cold bonding, injection bonding, flexible sealing, and coatings suited to underwater and low-temperature environments. Learn More →
Oil & Gas Equipment We Repair & Protect
Specific assets we service across the oil and gas industry.
Equipment We Service
- Process vessels
- Nozzles
- Flanges
- Pipework
- Pipe walls
- Tank walls
- Flanged connections
- Risers
- Decks
- Deck equipment
- Framework
- Supports
- Tanks
- Fittings
- Storage tanks
- Tank bases
- Secondary containment walls
- Secondary containment floors
- Offshore installations
- Hoses
- Buoys
- Amine stripper columns
- Centrifugal Pumps
- Vacuum Pumps
Proven Track Record
Case Histories
In-depth case histories coming soon
In the meantime, visit Belzona’s official KHIA library for over 7,000 real case studies from around the world.
Explore the KHIA Library →